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Topic Terms: Product Spotlight, Machinery and equipment

Thermal Excellence for Any Application with Quanex’s Mikron® C3-11300™ AW-Rated System

ADVERTISEMENT Quanex Building Products offers a unique mix of strength, energy performance, and versatility with its Mikron® C3-11300™ AW-Rated window system. Ideal for mid- and high-rise buildings and available in a variety of configurations, the Mikron® C3-11300 system offers outstanding thermal performance and weathering durability, even in intense environments. The system also features Quanex’s patented SuperCapSR™ color technology that prevents distortion and is 12 times more scratch-resistant and durable than painted vinyl.

Tecnoglass Ultraview

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With UltraVIEW we've raised the bar becoming the first
glass manufacturer in the Americas to deliver fully
tempered glass almost free of anisotropy.

UltraVIEW is fabricated through a gentle tempering
process with the most advanced technology allowing us
to manufacture architectural glass with a new level of
clarity and flatness; ideal for high-end architectural
applications.

https://www.tecnoglass.com/products/ultraview/

Tecnoglass Ultraview

ADVERTISEMENT 

With UltraVIEW we've raised the bar becoming the first
glass manufacturer in the Americas to deliver fully
tempered glass almost free of anisotropy.

UltraVIEW is fabricated through a gentle tempering
process with the most advanced technology allowing us
to manufacture architectural glass with a new level of
clarity and flatness; ideal for high-end architectural
applications.

https://www.tecnoglass.com/products/ultraview/

Tecnoglass Ultraview

ADVERTISEMENT 

With UltraVIEW we've raised the bar becoming the first
glass manufacturer in the Americas to deliver fully
tempered glass almost free of anisotropy.

UltraVIEW is fabricated through a gentle tempering
process with the most advanced technology allowing us
to manufacture architectural glass with a new level of
clarity and flatness; ideal for high-end architectural
applications.

https://www.tecnoglass.com/products/ultraview/

High-speed Machinery | Erdman Dura High Speed IG Line

Pictured: The Erdman® High Speed Dura line produces IG vertically in a fashion that nearly doubles the speed of traditional vertical lines—a first for vertical automation for the single-seal IG market. Vertical production eliminates the need to tip a unit up to four times in the production sequence, which saves time, eliminates injury potential, qualifies more operators for service and minimizes breakage.

Challenge

Insulating glass manufacturers expect more out of their IG production equipment, including speed and benefits such as reduced floor space and labor, and a higher-quality product. 

Solution

The Erdman High Speed Dura line produces IG at a rate nearly twice as fast as a “traditional” IG line. Total labor for the Dura High Speed line is three to four operators per up to 1,200+ units per shift.  

Case in Point

Kyle Hawthorn, Mathews Brothers Co., shares how the Erdman® High Speed Dura line changed production:

“The Automated Parallel Process Duralite IG line has given us a huge advantage in an area with a very low unemployment rate. We have been able to shift a significant amount of labor into more critical thinking tasks. We can accomplish what we do on one of our standard goal post lines (12 employees, 10-hour shift) with four employees in an 8-hour shift on the Erdman Automation line. Additionally, SAM, or the ‘Swiggle Application Machine,’ which automatically applies the Duralite, also lowers the amount of soft tissue wrist injuries by decreasing repetitive tasks needed to be done by employees.

“The inkjet printer allows us to stamp the spacer system as opposed to etching the glass with a laser or sand. This allows us to greatly minimize any obstructions to the sight line or view of the windowpanes. And, the argon filling chambers have lowered our costs as they fill more efficiently than any of our previous methods.

The unique industry heating methods allow for immediate sealing of the units, which increases our quality control and leads to a better product for our customers. The final press has an application of even pressure, as an alternative to the standard tapered roll press, which we feel adds to the quality of the units.” 

High-speed Machinery | Erdman Dura High Speed IG Line

Pictured: The Erdman® High Speed Dura line produces IG vertically in a fashion that nearly doubles the speed of traditional vertical lines—a first for vertical automation for the single-seal IG market. Vertical production eliminates the need to tip a unit up to four times in the production sequence, which saves time, eliminates injury potential, qualifies more operators for service and minimizes breakage.

Challenge

Insulating glass manufacturers expect more out of their IG production equipment, including speed and benefits such as reduced floor space and labor, and a higher-quality product. 

Solution

The Erdman High Speed Dura line produces IG at a rate nearly twice as fast as a “traditional” IG line. Total labor for the Dura High Speed line is three to four operators per up to 1,200+ units per shift.  

Case in Point

Kyle Hawthorn, Mathews Brothers Co., shares how the Erdman® High Speed Dura line changed production:

“The Automated Parallel Process Duralite IG line has given us a huge advantage in an area with a very low unemployment rate. We have been able to shift a significant amount of labor into more critical thinking tasks. We can accomplish what we do on one of our standard goal post lines (12 employees, 10-hour shift) with four employees in an 8-hour shift on the Erdman Automation line. Additionally, SAM, or the ‘Swiggle Application Machine,’ which automatically applies the Duralite, also lowers the amount of soft tissue wrist injuries by decreasing repetitive tasks needed to be done by employees.

“The inkjet printer allows us to stamp the spacer system as opposed to etching the glass with a laser or sand. This allows us to greatly minimize any obstructions to the sight line or view of the windowpanes. And, the argon filling chambers have lowered our costs as they fill more efficiently than any of our previous methods.

The unique industry heating methods allow for immediate sealing of the units, which increases our quality control and leads to a better product for our customers. The final press has an application of even pressure, as an alternative to the standard tapered roll press, which we feel adds to the quality of the units.” 

High-speed Machinery | Erdman Dura High Speed IG Line

Pictured: The Erdman® High Speed Dura line produces IG vertically in a fashion that nearly doubles the speed of traditional vertical lines—a first for vertical automation for the single-seal IG market. Vertical production eliminates the need to tip a unit up to four times in the production sequence, which saves time, eliminates injury potential, qualifies more operators for service and minimizes breakage.

Challenge

Insulating glass manufacturers expect more out of their IG production equipment, including speed and benefits such as reduced floor space and labor, and a higher-quality product. 

Solution

The Erdman High Speed Dura line produces IG at a rate nearly twice as fast as a “traditional” IG line. Total labor for the Dura High Speed line is three to four operators per up to 1,200+ units per shift.  

Case in Point

Kyle Hawthorn, Mathews Brothers Co., shares how the Erdman® High Speed Dura line changed production:

“The Automated Parallel Process Duralite IG line has given us a huge advantage in an area with a very low unemployment rate. We have been able to shift a significant amount of labor into more critical thinking tasks. We can accomplish what we do on one of our standard goal post lines (12 employees, 10-hour shift) with four employees in an 8-hour shift on the Erdman Automation line. Additionally, SAM, or the ‘Swiggle Application Machine,’ which automatically applies the Duralite, also lowers the amount of soft tissue wrist injuries by decreasing repetitive tasks needed to be done by employees.

“The inkjet printer allows us to stamp the spacer system as opposed to etching the glass with a laser or sand. This allows us to greatly minimize any obstructions to the sight line or view of the windowpanes. And, the argon filling chambers have lowered our costs as they fill more efficiently than any of our previous methods.

The unique industry heating methods allow for immediate sealing of the units, which increases our quality control and leads to a better product for our customers. The final press has an application of even pressure, as an alternative to the standard tapered roll press, which we feel adds to the quality of the units.” 

Quattrolifts Vector 880

ADVERTISEMENT The Vector 880 is designed to allow glaziers to unload, transport and install large plates of glass with extreme precision. Standard features include a dual vacuum system and variable speed dial, with many upgrade options available to extend the machines capabilities. With its 880lbs lifting capacity, the Vector 880 maintains a narrow foot print and is highly maneuverable with precision adjustment for glazing. Call Chip for a quote on (301) 748-7127.

Quattrolifts Vector 880

ADVERTISEMENT The Vector 880 is designed to allow glaziers to unload, transport and install large plates of glass with extreme precision. Standard features include a dual vacuum system and variable speed dial, with many upgrade options available to extend the machines capabilities. With its 880lbs lifting capacity, the Vector 880 maintains a narrow foot print and is highly maneuverable with precision adjustment for glazing. Call Chip for a quote on (301) 748-7127.

Quattrolifts Vector 880

ADVERTISEMENT The Vector 880 is designed to allow glaziers to unload, transport and install large plates of glass with extreme precision. Standard features include a dual vacuum system and variable speed dial, with many upgrade options available to extend the machines capabilities. With its 880lbs lifting capacity, the Vector 880 maintains a narrow foot print and is highly maneuverable with precision adjustment for glazing. Call Chip for a quote on (301) 748-7127.